Shell-and-tube heat exchangers during assembly in the workshop

Fabrication & Manufacturing

Workshop
Capabilities

Complete EPCC fabrication, from plate preparation to finished process equipment.

Up to

200mm

Plasma cutting, carbon steel

Up to

150mm

Plate rolling thickness

Up to

6,500mm

Head forming diameter

Up to

100t

Overhead lifting capacity

Our partner workshops in China and the UAE, coordinated by Fourier's engineers, bring together cutting, forming, welding, finishing and inspection for your project's fabrication requirements.

Workshop Facilities

Equipped for each stage of fabrication.

A coordinated set of workshop processes supports the preparation, manufacture and finishing of static equipment and process packages.

Laser cutting

Large-format plate profiling for equipment shells, structural parts and fabrication components.

Cutting length
Up to 18 m
Cutting width
Up to 3.2 m
Plate thickness
Up to 40 mm

Plasma cutting

Heavy-plate cutting across carbon steel and stainless steel for a wide range of equipment sizes.

Cutting bed
20 m × 3 m
Carbon steel thickness
Up to 200 mm
Stainless steel thickness
Up to 80 mm

Plate rolling & forming

Plate bending rolls for cylindrical shells, with dedicated alloy rollers for stainless-steel equipment.

Maximum rolling thickness
150 mm
Additional rolling capacities
90 / 35 / 30 / 25 mm
Stainless-steel rolling
Dedicated alloy rollers

Welding & preparation

Equipment for head opening, pipe-flange circular seam welding, handheld laser welding and deburring.

Head opening machine
Up to ID 6,500 mm
Seam welding
Pipe-flange circular seams
Surface preparation
Metal sanding & deburring

Lifting & handling

Gantry and overhead cranes support the movement, positioning and assembly of large fabricated equipment.

Overhead crane capacity
Up to 100 t
Gantry crane capacity
75 t
Handling applications
Shells, vessels & columns

Finishing & inspection

Dedicated areas for carbon-steel and stainless-steel blasting, paint spraying, polishing, pickling and radiographic testing.

Carbon-steel blasting room
32 × 10 × 8 m
Stainless-steel blasting room
23 × 10 × 8 m
Paint spray room
20 × 10 × 8 m
Radiographic testing room (L × W × H)
12 × 5 × 5 m

Equipment capacity depends on material, geometry and the required fabrication process. Our team reviews the applicable limits against your project specifications.

Fabricated Equipment

From material to equipment.

Heat exchangers, reboilers, evaporators, pressure vessels, columns and thermal oxidizers, fabricated and prepared for dispatch.

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    Shell-and-tube heat exchangers

    Heat exchanger

  • Reboiler

  • Process evaporator

  • Pressure vessel

  • Column

  • Thermal oxidizer

Workshop Facilities

Finishing and inspection facilities.

Dedicated areas for blasting, painting, polishing, pickling and radiographic testing support equipment finishing and inspection.

Connected to Your Project

Fabrication within the bigger picture.

Fourier connects workshop execution with engineering, procurement and project delivery. The fabrication scope is developed around the equipment duty, materials, drawings and inspection requirements.

Explore turnkey EPC
  1. Define the scope

    Review equipment datasheets, material requirements, drawings and the applicable design standards.

  2. Coordinate fabrication

    Align material preparation, forming, assembly and finishing with the agreed manufacturing sequence.

  3. Plan inspection & release

    Agree the inspection, testing and documentation requirements before equipment is prepared for dispatch.

Let's define your fabrication requirements.

Share your equipment scope, drawings and delivery requirements with our team.